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Pacific Consultants (now known as MEPS Building Engineers) are involved in a small number of South Pacific design building projects. Recently we ran into an issue with the warranty conditions of contract for equipment repair during the normal warranty period.

The manufacturer of the equipment had warrantied the equipment for replacement parts only but tagged out time and travel knowing the final destination for the equipment.

The contractor expected the manufacturer to travel to the island and repair the equipment for free.

The situation remained unclear for a few months regarding who was responsible for the repair. It was not until we managed to sight the original sale offer that the situation became clear.

The lesson learned is: whilst most contract documents are implicit on warranties, it pays to stipulate the warranty conditions of contract for replacement parts, travel to site and labour.

LED lighting technology is fast approaching maturity. We are at a stage where we now specify LED lighting as a matter of course for certain applications.

Today, LED lighting can deliver colour temperatures ranging between 2700K (warm white) to 4000K (cool white) that maintain a very high colour rendering quality that are similar to fluorescent lamps.

Lighting efficiency:  LED light sources  beats all other light sources hands down. Simple comparison courtesy of the European Commission is shown below.

Pricing of LED lamps and fittings have come down substantially. For example at present prices, an LED downlight retails at around $50 compared to $25 per halogen recessed down light. Still double in price but once thermal stability, heat shielding and energy costs are taken into account, overall costs can be demonstrated to be similar at day one and much less in the long run.

Whilst the seismic restraining of building services is nothing new to the industry, the recent earthquakes in Canterbury have generated new emphasis on the design and installation of seismic restraints in buildings.

The standard that we all have to comply with is NZS 4219:2009. The following are an example of the requirements and stipulations contained within;

Ceiling Supported Equipment

Equipment Within Ceiling Voids: Air diffusers, grilles, and other fittings weighing less than 10 kgs shall be positively fixed to the ceiling. Equipment exceeding 10 kgs in weight must be independently supported of the building structure plus a 25 mm gap between component and ceiling to allow independent movement. Equipment weighing greater than 25 kgs will require specific restraint design.

Light Fittings

Recessed or surface mounted luminaires must be positively fixed to the ceiling T-rail system by way of nuts, bolts or locking clamping devices.

Cable Trays

Cable trays suspended greater than 400 mm from structural support must be seismically restrained. For cable trays not requiring restraint must be installed with a clearance of 150 mm from hangers and braces. Where a cable enters the building, it must be sleeved to allow 25 mm movement is all directions.

Electrical Cabinets

Must have doors fitted with top and bottom catches. Electrical components contained within cabinets must have straps, bars, bolts or similar to provide positive restraint.

Piping

Generally pipes less than 50 mm in diameter require no specific seismic design. Similarly, pipes rigidly supported no more than 150 mm from the structure above require no additional support. Pipes that require no seismic support will have to be installed 150 mm from adjacent ceiling hangers, braces and other separately supported equipment. Pipes larger than 200 mm in diameter will be subject to specific seismic support design.

Air Ducts

Rigid ducting with a hanger length greater than 200 mm between the structural support and top of the duct shall require seismic restraint. Interestingly, the Standard stipulates flexible ducts longer than 1.5 m also requiring seismic restraint.

Fans, Fancoil Units etc

Suspended components that are installed in line with duct systems and weigh more than 10 kgs will require to be supported and laterally braced independently of the duct system.

Plinths

Such as concrete plinths supporting equipment must be reinforced and anchored to the structural slab they are mounted to.

Vibration isolators and resilient mountings

Shall have stoppers or snubbers in each orthogonal horizontal direction and vertical restraint to resist overturning.  Snubbers shall be specifically designed to restrain the seismic forces imposed by the dynamic impact of the component against the snubber.

Tanks and Vessels

Have to be considered as a single mass and restrained against sliding and turning.

Flues and Stacks

Have to be restrained in two perpendicular horizontal directions. Supports shall also be designed to prevent slip joints and other flexible connections from being pulled apart. Flues shall be accessible along their entire length for inspection.

Lifts and Escalators

Refer to NZS 4332:1997 Non-domestic passenger and goods lifts.

Fire Sprinkler Pipework

Refer to NZS 4541:2007 Automatic fire sprinkler systems.

Whilst the above is a condensed summary of Standard 4219:2009, please take the time to refer to it here for additional information and requirements.

Tips and Tricks: No. 2, Domestic Hot Water Systems

Generally design professionals, in dealing with the NZBC clause H1, address issues relating to building thermal insulation.

Additionally, H1 also addresses issues of ventilation, lighting design and domestic hot water generation.

A pertinent aspect is the restriction imposed on the length of hot water piping between a domestic kitchen sink and the hot water unit.

This stipulation translates to a maximum total pipe length of 7m for a 20mm diameter pipe (the equivalent of 2 litres of water).

Further information on Clause H1 is available here.

When designing for a mechanical ventilation system, engineers follow the requirements of the NZ Building Code which stipulates AS1668 as an acceptable solution. AS1668 dictates the use of supply or extract air ducting or both with stringent requirements on the placement of supply and extract air grilles to achieve compliance often based on extract rates of 3.0 litres/s/m² of car park area.

An alternative solution lies with NZS4303. Whilst the ventilation rate is double at 7.5 litres/s/m², the use of ductwork, supply and extract air grilles is not mandatory. This approach yields a simple solution of a number of plate type extract fans fixed to the car park external walls strategically located to ensure a good “sweep” of the car park floor with fresh air. The absence of ductwork provides for an economic, uncomplicated and simple design with maximum available floor to ceiling heights.